Cogentic · Data foundations and prediction

Predict rejects from the records you already keep. Own the model.

Twenty years of records, no shared key, none of it leaves the building. First spreadsheet to validated model in three weeks.

Example data · no customer's records

Point at a part of the machine to see what the model reads

Example data · no customer's records

Check your heat-treat records →
In productionDeployment anonymized under NDA

In production at a Fortune 100 aerospace manufacturer, fully air-gapped.

First spreadsheet to validated model
3 weeks
Re-run
Weekly, by their own engineer
Where it runs
One machine inside their building

Air-gap capable. No cloud account, no telemetry, no remote access. Security statement

The problem

The records exist. Nothing joins them.

68%

of the data a business already holds is never used. The barrier was not budget or security. It was making it usable.

IDC · Rethink Data · 2020 · 1,500 respondents

Clock 01
The veteran knows which part families give trouble in which furnace. None of it is in a table.
Clock 02
The data scientist hired to fix it leaves in 18 months. The records stay where they were.

The money is already spent, the data is already there.

How it works · scroll · example data01 / 04
NO FIELD JOINS7 SOURCES · 0 SHARED KEYSBRONZEeverything centralized in one place, as-is01SILVERcleaned, deduplicated, validated, every fix versioned02GOLDstructured tables around the questions you ask03QUERY · TUESDAY, 9:14Do we scrap more on this alloy,machine 4, second shift?RANKED ANSWER · EXAMPLEalloy 7075 · machine 4 · shift 2scrap risk HIGH · confidence 0.87plan sha256 7f3a…c1 · re-runnableCOGENTIC · DEPLOYMENTRuns on a machine insideyour building. Offline.AIR-GAP CAPABLE · NO CLOUD · NO TELEMETRYUPLOAD · PROFILE · TRAIN · PREDICTERPkey: job_noMACHINE LOGkey: JobQUALITY SYSTEMkey: JobNumberSCANNED FORMkey: none (paper)v3-FINAL-use-this-one.xlsxkey: Job #LAB BINDERkey: none (paper)FURNACE CHARTkey: none (recorder)

Where the data lives

You have all of it. The shift is in one file, the tool change in another, the scrap in a third.

How it works · scroll · example data01 / 04
ERPjob_noMACHINE LOGJobQUALITY SYSTEMJobNumberSCANNED FORMnone (paper)v3-FINAL-use-this-one.xlsxJob #LAB BINDERnone (paper)FURNACE CHARTnone (recorder)BRONZEeverything in one place, as-is01SILVERcleaned, validated, every fix versioned02GOLDtables around the questions you ask03QUERY · TUESDAY, 9:14Do we scrap more on this alloy,machine 4, second shift?RANKED ANSWER · EXAMPLEalloy 7075 · machine 4 · shift 2scrap risk HIGH · confidence 0.87COGENTIC · DEPLOYMENTRuns on a machineinside your building.Offline.AIR-GAP CAPABLE · NO CLOUDUPLOAD · PROFILE · TRAIN · PREDICTERPkey: job_noMACHINE LOGkey: JobQUALITY SYSTEMkey: JobNumberSCANNED FORMkey: none (paper)v3-FINAL-use-this-one.xlsxkey: Job #LAB BINDERkey: none (paper)FURNACE CHARTkey: none (recorder)

Where the data lives

You have all of it. The shift is in one file, the tool change in another, the scrap in a third.

How it works · example data

Where the data lives01 / 04
ERPkey: job_noMACHINE LOGkey: JobQUALITY SYSTEMkey: JobNumberSCANNED FORMkey: none (paper)v3-FINAL-use-this-one.xlsxkey: Job #LAB BINDERkey: none (paper)FURNACE CHARTkey: none (recorder)
You have all of it. The shift is in one file, the tool change in another, the scrap in a third.
Nothing joins02 / 04
ERPkey: job_noMACHINE LOGkey: JobQUALITY SYSTEMkey: JobNumberSCANNED FORMkey: none (paper)v3-FINAL-use-this-one.xlsxkey: Job #LAB BINDERkey: none (paper)FURNACE CHARTkey: none (recorder)7 SOURCES · 0 SHARED KEYS
No two files share a key, so nothing can be correlated or predicted.
Build the road03 / 04
ERPjob_noMACHINE LOGJobQUALITY SYSTEMJobNumberSCANNED FORMnone (paper)v3-FINAL-use-this-one.xlsxJob #LAB BINDERnone (paper)FURNACE CHARTnone (recorder)BRONZEeverything in one place, as-is01SILVERcleaned, validated, every fix versioned02GOLDtables around the questions you ask03QUERY · TUESDAY, 9:14Do we scrap more on this alloy,machine 4, second shift?RANKED ANSWER · EXAMPLEalloy 7075 · machine 4 · shift 2scrap risk HIGH · confidence 0.87plan sha256 7f3a…c1 · re-runnable
Bronze centralizes everything as-is. Silver cleans and versions it. Gold holds the tables your questions run against.
Inside your building04 / 04
COGENTIC · DEPLOYMENTRuns on a machineinside your building.Offline.AIR-GAP CAPABLENO CLOUD · NO TELEMETRYUPLOAD · PROFILE · TRAIN · PREDICT
It runs on a machine inside your building, offline. Your people run it.

Three parts, in order

We build the road first.

  1. 01

    Ensure the data exists.

    Exports from your systems and machine logs. Paper records digitized.

  2. 02

    Build the foundation.

    Bronze, Silver, Gold. Every fix versioned.

  3. 03

    Software on top.

    Upload, Profile, Train, Predict. Your people run it.

Built for aerospace & defense special processes

One question per process, from the records you keep.

Heat treat
Which loads will miss hardness, before they go in the furnace.
Plating and coatings
Which runs will miss thickness or fail coupon evaluation, before final inspection.
NDT
Which lots will show rejectable indications, before final inspection.
Shot peening, EDM, CNC and CMM
Which jobs will fail verification or measure out of tolerance.

The same foundation works outside aerospace. Ask.

For the person who has to say yes

The deployment, as a spec sheet.

The full statement, on Security →

Cogentic · DeploymentDoc DS-00 · Rev A
Runs on
A machine you own. A desktop install, or one server you administer.
Network
None required. No cloud account is created.
What we hold
Nothing. No copy of your records, your part numbers or your technical data.
Who owns what
The pipelines, the data model and the models are yours. The software is ours.

Next

You already own the answer.

  1. 01

    Free record check

    Six questions. The answer appears on screen.

  2. 02

    Readiness review

    A free call with an engineer, about your records.

  3. 03

    Reject backtest

    12 to 24 months of your records, three weeks, a fixed price quoted on the call.

Who we are, and who works your engagement. About us →